ES400H3
Industrial
Electrospinning & Electrospraying System
ES400H3 Industrial Electrospinning & Electrospraying System
Scalable Electrospinning Platform for R&D and Industrial Manufacturing
Overview
The ES400H3 is a high-performance electrospinning and electrospraying system designed to bridge the gap between laboratory research and industrial-scale production. With support for processing volumes ranging from sub-milliliter to multi-liter, the ES400H3 enables scalable and repeatable manufacturing of nanofibers and micro/nanoparticles for applications in medical devices, pharmaceuticals, membranes, and advanced materials .
Its modular architecture, multi-emitter capability, and wide range of interchangeable collectors allow precise optimization of fiber deposition and uniformity across flat substrates, membranes, coatings, and composite structures.
Its modular architecture, multi-emitter capability, and wide range of interchangeable collectors allow precise optimization of fiber deposition and uniformity across flat substrates, membranes, coatings, and composite structures.
Key Features
Multi-Emitter High-Voltage Architecture
- 3 independent emitter systems
- 3 adjustable high-voltage power supplies (0–40 kV)
- Collector voltage up to –20 kV
- Smart spark detection and over-current protection
- Voltage resolution of 0.1 kV for fine process control
This configuration enables simultaneous multi-channel processing for higher throughput and improved reproducibility.
Advanced Spinneret Configurations
The ES400H3 supports needle-based and needleless electrospinning, fully interchangeable depending on process needs:
- Nozzle-based spinnerets: 3 × 400 mm pipes, supporting up to 9 nozzles per pipe
- Single-needle spinnerets: 3 × 200 mm rods, supporting up to 3 needles per rod
- Needleless option: TurboSlit injector with 150 mm slit width (optional)
This flexibility allows users to move seamlessly from precision R&D work to higher throughput production.
Modular Collector Platform
The ES00H3 Features A Fully Modular Cpllector System, Supporting Multiple Production Modes:
- Ø100 mm × 400 mm
- Up to 1000 RPM for controlled alignment
- Ideal for batch and coating processes
- tainless steel conveyor
- Membrane size up to 1600 × 400 mm
- Line speed: 1–100 mm/min
- Working width: 400 mm
- Bidirectional operation
- Advanced tension control
- Substrate speed: 1–100 mm/min
- Core diameter: 75–80 mm
Precision Feeding System
The system supports both syringe-based and continuous feeding:
- Flow range: 0.01 mL/h – 3400 mL/h
- Reservoirs up to 60 mL
- Continuous, pulsation-free feeding
- Up to 2 L solution volume
- Flow rate up to 100 mL/min
This dual feeding capability enables both formulation development and long-duration production runs.
Environmental & Atmospheric Control
Temperature
Control
- 3 × 800 W heaters
- Chamber temperature up to 45°C
Inert Gas
System
- Nitrogen operation (< 30 L/min)
- Reduces oxygen concentration
- Enhances safety with flammable solvents
- Improves process stability and uniformity
Humidity
Control
- Dehumidification capacity: 2.2 kg/h
- Achievable humidity down to ~10% RH
- In-Line Homogeneity & Thickness Control
- Linear motion homogeneity system
- Speed up to 20 mm/s
- Stroke up to 80 mm
- In-line thickness monitoring for real-time deposition control
- User Interface & Automation
- 12-inch touchscreen HMI
- Parameter storage and recall
- Repeatable recipe-based operation
- Designed for both R&D users and production operators
- Safety & Compliance
- Fully sealed cabinet with solvent vapor exhaust
- Automatic HV shutdown when doors open
- Safety interlock system
- Emergency stop and warning indicators
- Fully grounded chassis
- Integrated spark detection
- System Dimensions & Utilities
- Dimensions: 1200 × 900 × 2050 mm
- Approx. weight: 300 kg
- Total power: 6 kW
- Machine: 1.5 kW
- Heaters: 2.5 kW
- Dehumidifier: 2.0 kW
Applications
- Drug delivery systems
- Medical & pharmaceutical membranes
- Functional coatings
- Filtration and separation membranes
- Composite and multilayer nanofiber structures